Rocketry: CF & CFSCAir Frames, Fins, Bulkheads, Etc.,

Nazareth, PA - USA

Since 2003 Dream has specialized in the design and in-house fabrication of carbon fiber and CFSC for the incredibly demanding tolerances of opto-mechanical systems. This extreme application and 16 years of experience designing & fabricating advanced composites in-house has made Dream sought after by bio-medical, UAV, as well as other applications where low weight, higher performance and extreme consistency are paramount. Dream lives in the details because that is where performance originates.
payload to space, lightweight rocket
rocket fuselage, rocket air frame, rocket airframe, rocket core, rocket shell
Dream's CF and CFSC parts and assemblies offer:
***- Ultimate in highest stiffness & strength to weight ratio due to Dream specializing in CFSC™ from day one, using thick core.
***- Low Coeffcient of Thermal Expansion (CTE).
***- Extremely rugged, making them ideal for systems meant to be reusable.*
***- Dream has experience with high-temperature applications with its advanced composites. Contact Dream to discuss.*
***- Largest composite oven can handle up to ~1.5 meter Ø by 3.35 meter long tube sections at one time.
***- Industry-leading Dream stainless steel inserts with unusually high performance, while also being low mass.*
***- Intelligent modern designs, implementation and technologies that provide truly cutting-edge total performance at SmallSpace pricing.
sounding rocket

sounding rocket, rocket fuselage, rocket airframe, rocket bulkhead, carbon fiber rocket frame, carbon fiber rocket fuselage, carbon fiber rocket, carbon fiber rocket fins, carbon fiber aerospace structures

These three (of five) sections for a rocketry client illustrate Dream's expertise with CFSC™, reinforcing thru holes & tube ends, unique pin & socket design feature between tube sections, as well as the ability to work with the customer during the design process and provide sections that accurately match the drawing/CAD model.


Numerous reinforced thru holes of different sizes, two different sizes of threaded inserts and a pin & socket arrangement that allows this and the mating section to register/lock to each other, while aligning the sections OD.


This air frame section alone had 50 inserts; reinforced thru holes of four different sizes, plus threaded inserts of two different sizes/tpi.


Performance Doesn't Fear Change. It Defies The Status Quo.

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