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Since
2003 Dream has specialized in the design and in-house fabrication
of carbon fiber and CFSC™ for the incredibly demanding tolerances
of opto-mechanical systems. This extreme application and
16 years of experience designing & fabricating advanced composites
in-house has made Dream sought after by bio-medical, UAV, as
well as other applications where low weight, higher performance
and extreme consistency are paramount. Dream lives in the details
because that is where performance originates. |
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payload to space, lightweight rocket |
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rocket fuselage, rocket air frame, rocket
airframe, rocket core, rocket shell |
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Dream's CF and CFSC™
parts and assemblies offer: |
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***- Ultimate in highest
stiffness & strength to weight ratio due to Dream specializing in
CFSC™ from day one, using thick
core. |
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***- Low Coeffcient
of Thermal Expansion (CTE). |
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***- Extremely
rugged, making them ideal for systems
meant to be reusable.* |
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***- Dream
has experience with high-temperature applications with its advanced
composites. Contact Dream to discuss.* |
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***- Largest
composite oven can handle up to ~1.5 meter Ø by 3.35 meter
long tube sections at one time. |
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***- Industry-leading
Dream stainless steel inserts with unusually
high performance, while also being
low mass.* |
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***- Intelligent
modern designs, implementation and technologies that provide
truly cutting-edge total performance at SmallSpace
pricing. |
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sounding rocket |
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sounding rocket, rocket fuselage,
rocket airframe, rocket bulkhead, carbon fiber rocket frame,
carbon fiber rocket fuselage, carbon fiber rocket, carbon fiber
rocket fins, carbon fiber aerospace structures |
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These three (of five) sections for a rocketry
client illustrate Dream's expertise with CFSC™, reinforcing
thru holes & tube ends, unique pin & socket design feature
between tube sections, as well as the ability to work with the
customer during the design process and provide sections that
accurately match the drawing/CAD model. |
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Numerous reinforced thru holes of different sizes,
two different sizes of threaded inserts and a pin & socket
arrangement that allows this and the mating section to register/lock
to each other, while aligning the sections OD. |
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This air frame section alone had 50 inserts; reinforced
thru holes of four different sizes, plus threaded inserts of
two different sizes/tpi. |
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