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The above photos show the difference between the epoxy
cured part, left image, and the UV resin cured part, right image. |
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The infused part took longer to produce initially
due to longer set up times for that process but the cure time,
10 minutes under the UV lamps, is far shorter than the elevated
temp epoxy's initial cure time. The epoxy was left under 29"
Hg vacuum for one hour prior to placement in the oven. Temperature
was then ramped up until 150F was reached. A one hour soak is
then needed at 150F. At the end of the 150F soak approximately
2.5 hours has passed. After the one hour 150F soak the oven was
left closed overnight, allowing it to cool. The next morning
the oven still retained some of its heat, even though it had
been completely shut off seven hours earlier. This is a good
indication of the oven's insulating properties. Higher temperatures
will stress the insulation more but only the first layer of insulation
currently sits on the oven's surfaces, 1.5". The oven will
soon be fully insulated and skinned out. The final insulation
thickness will be 4.5". |
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From a time/labor standpoint regarding the cure time,
the UV resin wins. Prep time with materials takes longer but
prep time with mixing a two part epoxy has to be considered as
well. |
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Another difference between the two is that the UV
resin is almost five times cheaper than the elevated temperature
epoxy used, in this example. Add this to the extended cure and
use of a computer controlled, 10000 watt oven, and it is clear
that parts made with the elevated temp epoxy will cost much more,
all things held as equal as possible. |
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The downside of the UV resin is that it can only be
used on transparent materials like quartz or fiberglass. It cannot
be used on Kevlar or carbon fiber. |
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There are many more complexities in comparing these
two methods and materials to each other. |
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One last major area of interest is a strength comparison
between the two resins. A second UV resin/infusion lay up will
be needed. This additional lay up will try to reduce the 30%
resin content of the first trial, so as to be much closer in
resin content to the epoxy test sample, 16.137%. Comparing the
two test panels above would not be comparing apples to apples,
as the infusion/UV resin panel has almost twice the resin content
of the epoxy panel. |
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To learn why an oven is an important part of advanced
composite fabrication, please click
here. |
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